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PelletMasters Customer Sample Photos and Videos

Pellet Masters has run many samples over the years.
Here are photos and a few videos of some samples we have run.
Note: We are not at liberty to share information of some customer samples.

Pellet Mill Customer Samples Wood Samples Hemp Samples Hay/Straw Samples Leaves Samples

Hammer Mill Customer Samples Wood Samples Hemp Samples Hay/Straw Samples Leaves Samples

Fine Grinder Customer Samples Wood Samples Spices Samples Hay/Straw Samples Wheat Bran Samples

American Rotary and Gentec visit Pellet Masters, a Wisconsin based company who
offers 20 different models of electric, diesel, and PTO driven pellet & hammer mills.
Pellet Masters shares how pellets are made and the numerous applications for pellet products.

Hammer Mill Samples

Click on the photo for a larger image.

Our model 198 Hammer Mill demo machine with blow-back guard in place and removed.

198 Hammer Mill Demo	198 Hammer Mill Demo	198 with Guard	198 without Guard
Sometimes our machines require different modifications for different materials.

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Examples of material run through different screen sizes. (examplesHM)

Shell Corn - 2mm Screen	Shell Corn - 3mm Screen	Shell Corn - 4mm Screen	Leaves - 6mm Screen
Click here for a video of leaves run through a Model 420 Hammer Mill.

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Example of Hard Wood Pieces run through a Model 198 Hammer Mill. (hardwoodHM)

Hard Wood - Before	Hard Wood - Before	Hard Wood - Before	Hard Wood - 6mm Screen
Click here for a video of Hard Wood running through a 198 Hammer Mill. Click here for a video of Hard Wood running through a 198 Hammer Mill. *We were able to run 10 pounds through the model 198 Hammer Mill with a 6mm Screen in about a minute. We then ran this material through our 9" 2-Roller 10hp 220v Three Phase Pellet Mill.

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Example of wood chips run through a Model 198 Hammer Mill. (woodchipsHM)

Wood Chips - Before	Wood Chips - Before	6mm Screen	6mm Screen
Click here for a video of wood chips running through a 198 Hammer Mill. Click here for a video of wood chips running through a 198 Hammer Mill. *We were able to run 20 pounds through the model 198 Hammer Mill with a 6mm Screen in about 3 minutes. We then ran this material through our 9" 2-Roller 10hp 220v Three Phase Pellet Mill.

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Example of Oak chips run through a Model 198 Hammer Mill. (OPHM)

Oak Chips - Before	Oak Chips - Before	2mm Screen	2mm Screen
Click here for a video of Oak chips running through a 198 Hammer Mill. Click here for another video of Oak chips running through a 198 Hammer Mill. Click here for another video of Oak chips running through a 198 Hammer Mill. Click here for another video of Oak chips running through a 198 Hammer Mill. Click here for another video of Oak chips running through a 198 Hammer Mill. Click here for another video of Oak chips running through a 198 Hammer Mill. Click here for another video of Oak chips running through a 198 Hammer Mill. *We were able to run 10 pounds through the model 198 Hammer Mill with a 2mm Screen in about 5 minutes. We then ran this material through our Model 230 Fine Grinder wtih a 0.8mm Screen.

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Example of Wood Pieces and Sawdust run through a Model 198 Hammer Mill. (woodpiecesHM)

Wood Pieces - Before	Wood Pieces - Before	Wood Pieces - Before	Wood - 2mm Screen
Wood - 2mm Screen	Wood - 2mm Screen	Wood - 6mm Screen	Wood - 2mm vs 6mm
Click here for a video of Wood Pieces and Sawdust running through a 198 Hammer Mill. Click here for a video of Wood Pieces and Sawdust running through a 198 Hammer Mill. *We were able to run 10 pounds through the model 198 Hammer Mill with a 6mm Screen in about a minute. *We were able to run 10 pounds through the model 198 Hammer Mill with a 2mm Screen in about 4 minutes. We then ran this material through our Model 230 fine grinder

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Example of Cedar run through a Model 158 Hammer Mill. (cedarHM)

Cedar - Before	Cedar - Before	Cedar - 6mm Screen	Cedar - 6mm Screen
Click here for a video of Cedar running through a 158 Hammer Mill. Click here for a video of Cedar running through a 158 Hammer Mill. Click here for a video of Cedar running through a 158 Hammer Mill. We then ran this material through our 9" 2-Roller 10hp 220v Three Phase Pellet Mill.

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Example of Kiawe Wood from Hawaii run through a Model 198 Hammer Mill. (#HWoodHM)
Kiawe Wood is species of mesquite tree; bearing spines, spikes, and long pods filled with small brown seeds.

Kiawe Wood - Before	Kiawe Wood - Before	Kiawe - 6mm Screen	Kiawe - 6mm Screen
Click here for a video of Kiawe Wood running through a 198 Hammer Mill. Click here for a video of Kiawe Wood running through a 198 Hammer Mill. Click here for a video of Kiawe Wood running through a 198 Hammer Mill. Click here for a video of Kiawe Wood running through a 198 Hammer Mill. We then ran this material through our 9" 2-Roller 10hp 220v Three Phase Pellet Mill.

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Example of Wood Sticks run through a Model 198 Hammer Mill. (#WWoodHM)
This was a little wet to be hammer milled, but it still went through pretty good.

Wood - Before	Wood - Before	Wood - 6mm Screen	Wood - 6mm Screen
Click here for a video of Wood running through a 198 Hammer Mill. Click here for a video of Wood running through a 198 Hammer Mill. Click here for a video of Wood running through a 198 Hammer Mill. Click here for a video of Wood running through a 198 Hammer Mill. *I was able to run 50 pounds of this wet material with a 6mm Screen in less than 20 minutes. We then ran this material through our 9" 2-Roller 10hp 220v Three Phase Pellet Mill.

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Example of Kiln Dried Pine run through a Model 158 Hammer Mill. (pineHM)

Pine - Before	Pine - Before	Pine - 6mm Screen	Pine - 6mm Screen
Click here for a video of Kiln Dried Pine running through a 158 Hammer Mill. Click here for a video of Kiln Dried Pine running through a 158 Hammer Mill. Click here for a video of Kiln Dried Pine running through a 158 Hammer Mill. We then ran this material through our 9" 2-Roller 10hp 220v Three Phase Pellet Mill.

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Example of Leaves run through a Model 420 Hammer Mill with a 6mm Screen. (leavesHM)

Leaves - Before	Leaves - Before	Leaves - 6mm Screen	Leaves - 6mm Screen
Click here for a video of Leaves running through a Model 420 Hammer Mill. We then ran this material through our 6" 2-Roller 5.3hp 220v Three Phase Pellet Mill.

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Example of Wheat Straw run through a Model 198 Hammer Mill with a 6mm screen. (wheatstrawHM)

Wheat Straw - Before	Wheat Straw - Before	Straw - 6mm Screen	Oat Wheat - Straw Wheat
Click here for a video of Wheat Straw running through a 198 Hammer Mill. Click here for another video of Wheat Straw running through a 198 Hammer Mill. Click here for another video of Wheat Straw running through a 198 Hammer Mill. Click here for another video of Wheat Straw running through a 198 Hammer Mill. *We were able to run the entire bail of straw through the model 198 Hammer Mill with a 6mm Screen in less than 15 minutes.

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Example of Oat Straw run through a Model 198 Hammer Mill with a 6mm screen. (oatstrawHM)

Oat Straw - Before	Oat Straw - Before	Straw - 6mm Screen	Oat Straw - Wheat Straw
Click here for a video of Oat Straw running through a 198 Hammer Mill. Click here for another video of Oat Straw running through a 198 Hammer Mill. Click here for another video of Oat Straw running through a 198 Hammer Mill. Click here for another video of Oat Straw running through a 198 Hammer Mill. *We were able to run the entire bail of straw through the model 198 Hammer Mill with a 6mm Screen in less than 15 minutes.

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Example of Oat Straw run through a Model 420 Hammer Mill with a 6mm screen. (420oatstrawHM)

Oat Straw - Before	Oat Straw - Before	Straw - 6mm Screen	Oat Straw - Wheat Straw
Click here for a video of Oat Straw running through a 420 Hammer Mill. Click here for another video of Oat Straw running through a 420 Hammer Mill. Click here for another video of Oat Straw running through a 420 Hammer Mill. *We were able to run the entire bail of straw through the model 420 Hammer Mill with a 6mm Screen in less than 5 minutes.

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Example of Cat Nip run through a Model 198 Hammer Mill with a 6mm screen. (CatNipHM)

Cat Nip - Before	Cat Nip - Before	Cat Nip - 6mm Screen	Cat Nip - 6mm Screen
Click here for a video of Cat Nip running through a 198 Hammer Mill. Click here for another video of Cat Nip running through a 198 Hammer Mill. Click here for another video of Cat Nip running through a 198 Hammer Mill. Click here for another video of Cat Nip running through a 198 Hammer Mill. Click here for another video of Cat Nip running through a 198 Hammer Mill. * We processed 10 pounds of material in under 10 minutes, but we could have fed the material a lot faster going stems first or with a different push stick.

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Example of chaga mushrooms run through a Model 198 Hammer Mill. (chagaHM)

Chaga - Before Chaga - 2mm Screen Chaga - 2mm Screen	Chaga - Before Chaga - 10mm Screen Chaga - 10mm Screen	Chaga - 1 1/2" screen Chaga - 10mm Screen Chaga - 1 1/2" Screen	2mm, 10mm, and 1 1/2" 198 Hammer Mill 2mm, 10mm, & 1 1/2"
Click here for a video of chaga mushrooms running through a 198 Hammer Mill. Click here for a video of chaga mushrooms running through a 198 Hammer Mill.

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Example of birdseed cubes run through a Model 198 Hammer Mill. (birdseedHM)

Birdseed - Before Birdseed - After	Birdseed - Before Birdseed - 12mm Screen	Birdseed - Before Birdseed - 12mm Screen	Birdseed - Before Birdseed - 12mm Screen
Click here for a video of birdseed running through a 198 Hammer Mill. Click here for a video of birdseed running through a 198 Hammer Mill. Click here for a video of birdseed after run through a 198 Hammer Mill.

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Example of dried chestnuts run through a Model 158 Hammer Mill. (chestnutsHM)

Chestnuts - Before	Chestnuts - Before	Chestnuts - 6mm Screen	Chestnuts - 6mm Screen
Click here for a video of dried chestnuts running through a 158 Hammer Mill. *The dust from the bag in the video is left-over from a lime sample we previously ran. There was no dust from the chestnuts.

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Example of dried Meat and Fish run through a Model 158 Hammer Mill with 3mm and 6mm Screens. (meatfishHM)

Dried Meat - Before	Dried Meat - After	Dried Fish - Before	Dried Fish - After
*Both the Meat and the Fish were dried and processed before being Hammer Milled.

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Examples of small and damp hardwood chips run through a Model 158 Hammer Mill. (woodchipsHM)

Wood - Before Wood -2mm Screen	Wood - Before Wood - 3mm Screen	Wood - Before Wood - 4mm Screen	Wood - Dust Bag Wood - All Together
The model 158 has a chute and does not have the cyclone option so we attached a dust bag to the blower output. The photo with the label dust bag was the size of the material going into the dust bag through that blower output. The other samples exited the hammer mill through the chute output. With the model 198 and model 420 hammer mills, this chute output is usually closed off and all of the material goes through the blower and up into the cyclone and all the material exits the bottom of the cyclone. We then ran this material through our 9" 2-Roller 10hp 220v Three Phase Pellet Mill.

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Large pieces of pine slats run through a Model 420 Hammer Mill with a 12mm Screen. (pineslatsHM)

Pine Slats Before	Pine Slats Before	Slats - 12mm Screen	Slats - 12mm Screen
Click here for a video of the pine slats sample. Click here for another video of the pine slats sample.

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Large chunks of bagasse run through a Model 420 Hammer Mill with a 6mm Screen. (bagasseHM)

Bagasse Before	Bagasse Before	Bagasse - 6mm Screen	Bagasse - 6mm Pellets
Click here for a video of the bagasse sample. Click here for another video of the bagasse sample.

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Large chunks of wood and styrofoam run through a Model 420 Hammer Mill with a 6mm Screen (styrofoam ).

Wood Chunks Before	Wood - 6mm Screen	Wood - 6mm Screen	Styrofoam - 6mm Screen
Click here for a video of the large wood chunks sample. Click here for a video of the styrofoam sample. We then ran this material through our 9" 2-Roller 10hp 220v Three Phase Pellet Mill.

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Example of luffa run through a Model 158 Hammer Mill. (luffaHM)

Luffa - Before Luffa - 2mm Screen Luffa Comparison	Luffa - Before Luffa - 4mm Screen Luffa - Customer Sample	Luffa - Before Luffa - 6mm Screen Luffa - 12mm Screen	Luffa - Before Luffa - 12mm Screen Luffa - 12mm Screen
Click here for a video of luffa running through a 158 Hammer Mill. Click here for a video of luffa running through a 158 Hammer Mill. Click here for a video of luffa running through a 158 Hammer Mill. Click here for a video of luffa running through a 158 Hammer Mill. Click here for a video of luffa running through a 158 Hammer Mill. Click here for a video of luffa running through a 158 Hammer Mill. Click here for a video of luffa running through a 158 Hammer Mill. Click here for a video of luffa running through a 158 Hammer Mill. Click here for a video of luffa running through a 158 Hammer Mill. Click here for a video of luffa running through a 158 Hammer Mill. Click here for a video of luffa running through a 158 Hammer Mill. Click here for a video of luffa running through a 158 Hammer Mill.
The model 158 has a discharge chute and does not have the cyclone option so we attached a dust bag to the blower output. If the discharge chute is closed, all the material goes into the dust bag. If the chute Is open, the material is discharged through the chute. Only the very small material goes into the dust bag. The model 198 and model 420 hammer mills, this chute output is usually closed off and all of the material goes through the blower and up into the cyclone and all the material exits the bottom of the cyclone.

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Shell corn, chick peas, and flax seed run through the Model 158 Hammer Mill. (shellcornHM)

Shell Corn Before	Shell Corn - 6mm Screen	Chick Peas - 2mm Screen	Flax Seed - 2mm Screen
Click here for a video of the shell corn sample.

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Florescent light bulbs and glass bottles run through the Model 158 Hammer Mill. (glassHM)

Florescent Bulbs Before	Light Bulbs - 2mm Screen	Bottles Before	Bottles - 2mm Screen
Click here for a video of the florescent light bulb sample. Click here for a video of the bottle sample.

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Aluminum cans run through the Model 158 Hammer Mill. (cansHM)

Aluminum Cans Before	Cans - 6mm Screen	Cans - 6mm Screen	Cans - 6mm Screen
Click here for a video of the aluminum cans sample. Click here for a video of the aluminum cans sample.

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Flake samples run through the Model 158 Hammer Mill with a 2mm Screen. (flakesHM)

#1 Flakes Before	#1 Flakes After	#2 Flakes Before	#2 Flakes After
Click here for a video of the #1 flakes sample. Click here for another video of the #1 flakes sample. Click here for a video of the #2 flakes sample. Click here for another video of the #2 flakes sample.

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Garbage run through the Model 420 Hammer Mill. (garbageHM)

Garbage Before	Garbage Before	Garbage - 6mm Screen	Garbage - 6mm Screen
Click here for a video of the garbage sample. Click here for a video of the garbage sample. Click here for a video of the garbage sample. We then ran this material through our 9" 2-Roller 10hp 220v Three Phase Pellet Mill.

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Examples of damp/wet wood bedding run through a Model 158 Hammer Mill. (beddingHM)

Bedding - Before Bedding - 2mm Screen	Bedding - 6mm Screen Bedding - 2mm Screen	Bedding - 6mm Screen Bedding - 2mm Screen	Bedding - 6mm Screen 2mm Screen Clogged
Click here for a video of the damp/wet wood bedding with a 6mm screen. Click here for a video of the damp/wet wood bedding with a 6mm screen. Click here for a video of the damp/wet wood bedding with a 6mm screen. Click here for a video of the damp/wet wood bedding with a 6mm screen. Click here for a video of the damp/wet wood bedding with a 2mm screen. Click here for a video of the damp/wet wood bedding with a 2mm screen. Click here for a video of the damp/wet wood bedding with a 2mm screen. Click here for a video of the damp/wet wood bedding with a 2mm screen.
The model 158 was not able to process the damp/wet wood bedding with the 2mm screen. Initially, it was working, but after a gallon or so of material, the 2mm screen clogged. We changed to a 6mm screen and achieved positive results with the larger screen. The model 158 was then able to process the damp/wet wood bedding continually.

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Chicken litter run through a Model 158 Hammer Mill with a 2mm Screen. (litterHM)

Chicken Litter Before	Litter - 2mm Screen	Litter - 2mm Screen	Chicken Litter
Click here for a video of the chicken litter sample. Click here for another video of the chicken litter sample. Click here for another video of the chicken litter sample.

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Chicken parts run through a Model 158 Hammer Mill with a 2mm Screen. (chickenHM)

Chicken Before	Chicken - 2mm Screen	Chicken - 2mm Screen	Chicken Parts
Click here for a video of the chicken parts sample. Click here for another video of the chicken parts sample. Click here for another video of the chicken parts sample. Click here for another video of the chicken parts sample. Click here for another video of the chicken parts sample.

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Hard/clumpy cement material run through a Model 158 Hammer Mill with a 2mm screen. (cementHM)

Cement Input	Cement Input	Cement Output
This concrete was a combination of very fine particles combined with some concrete that was hard/clumpy due to exposure to moisture. Click here for a video of the Cement sample (output). Click here for a video of the cement sample (close-up).

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Cake material run through a Model 198 Hammer Mill with a 6mm screen. (CakeHM)

Cake Material Before	Cake Material Before	Cake Material After	Cake Material After
This cake material was broken up for the Model 198 Hammer Mill, but could be processed as a whole in our Model 420 Hammer Mill. Video of the cake material going through the Model 198 Hammer Mill. Video of the cake material going through the Model 198 Hammer Mill.

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Wet charcoal material run through a Model 158 Hammer Mill with a 2mm screen. (wetcharcoalHM)

Wet Charcoal Ouput	Wet Charcoal Output	Wet Charcoal Output
We usually do not recommend running wet material through a hammer mill, but this is what the customer wanted and bought a machine. Click here for a video of the wet charcoal sample (input). Click here for a video of the wet charcoal sample (output).

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Example of Marijuana Hemp Cannabis run through a Model 420 Hammer Mill with a 6mm Screen. (hempHM)

Hemp - Before Hemp - 6mm Screen	Hemp - Before Hemp - Pellets	Hemp - 6mm Screen Hemp - Pellets	Hemp - 6mm Screen Hemp - Pellets
Click here for a video of Marijuana Hemp Cannabis run through a Model 420 Hammer Mill.

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Example of Marijuana Hemp Cannabis with Stems at 6% moisture run through a
Model 198 Hammer Mill with 6mm Screen. (Hemp198HMstems)

Hemp - Before Hemp - 6mm Screen	Hemp - Before Hemp - 6mm Screen	Hemp/Stems - Before Hemp - 6mm Screen	Hemp/Stems - Before Hemp/Stems - 6mm Screen
*We were able to Hammer Mill this 6% moisture material at a rate of over 200 pounds per hour with the Model 198 Hammer Mill. The Model 420 Hammer Mill would be over 600 pounds per hour. Click here for a video of Marijuana Hemp Cannabis run through a Model 198 Hammer Mill. Click here for a video of Marijuana Hemp Cannabis run through a Model 198 Hammer Mill. Click here for a video of Marijuana Hemp Cannabis run through a Model 198 Hammer Mill. Click here for a video of Marijuana Hemp Cannabis run through a Model 198 Hammer Mill. We then ran this material through our 12" 2-Roller 20hp 220v Three Phase Pellet Mill.

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Example of Marijuana Hemp Cannabis Leaves with 4% moisture run through a
Model 198 Hammer Mill with 6mm and 10mm Screens. (hemp198HM)

Hemp - Before Hemp - 6mm Screen	Hemp - Before Hemp - 10mm Screen	Hemp - Before Hemp - 10mm Screen	Hemp - 6mm Screen Top Bag - After
*The low moisture content of the material resulted in creating a lot of dust so a dust bag was used. The last photo is the dust in bag on top of the cyclone used to collect the dust that usually is blown into the air. Click here for a video of Marijuana Hemp Cannabis run through a Model 198 Hammer Mill. Click here for a video of Marijuana Hemp Cannabis run through a Model 198 Hammer Mill. Click here for a video of Marijuana Hemp Cannabis run through a Model 198 Hammer Mill.

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Example of Marijuana Hemp Cannabis with Stems run through a
Model 198 Hammer Mill with 6mm Screen. (Hemp198HM13)

Hemp - Before	Hemp - 6mm Screen	Hemp - 6mm Screen	Hemp - 6mm Screen
*We were able to Hammer Mill this material at a rate of around 75 pounds per hour with the Model 198 Hammer Mill. The Model 420 Hammer Mill would be over 200 pounds per hour at 13% moisture. Nothing had been extracted from this material prior to the Hammer Mill processing. Click here for a video of Marijuana Hemp Cannabis run through a Model 198 Hammer Mill. Click here for a video of Marijuana Hemp Cannabis run through a Model 198 Hammer Mill. Click here for a video of Marijuana Hemp Cannabis run through a Model 198 Hammer Mill. Click here for a video of Marijuana Hemp Cannabis run through a Model 198 Hammer Mill. We then ran this material through our 12" 2-Roller 20hp 220v Three Phase Pellet Mill.

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Example of Hops run through a Model 158 Hammer Mill with a 6mm Screen. (hopsHM)

Hops - Before	Hops - 6mm Screen	Hops - 6mm Screen	Hops - 6mm Screen
Click here for a video of Hops run through a 158 Hammer Mill. Click here for a video of Hops run through a 158 Hammer Mill. Click here for a video of Hops run through a 158 Hammer Mill. We then ran this material through our 9" 2-Roller 10hp 220v Three Phase Pellet Mill.

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Example of Hazelnut Shells run through a Model 198 Hammer Mill with a 6mm Screen. (hazelnutHM)

Hazelnut Shells Before	Hazelnut Shells Before	Hazelnuts - 6mm Screen	Hazelnuts - 6mm Screen
Click here for a video of Hazelnut Shells run through a 198 Hammer Mill. Click here for a video of Hazelnut Shells run through a 198 Hammer Mill. Click here for a video of Hazelnut Shells run through a 198 Hammer Mill. We then ran this material through our 9" 2-Roller 10hp 220v Three Phase Pellet Mill.

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Example of Magnesium Chloride run through a Model 198 Hammer Mill with a 2mm Screen. (#MCHM)

Magnesium Chloride	Magnesium Chloride	Magnesium Chloride	Magnesium Chloride
Because Magnesium Chloride absorbs moisture so fast, the end material started to clump up soon after we ran it and the machine collected water where the material was. Click here for a video of Wood Pieces and Sawdust running through a 198 Hammer Mill. We also ran this material through our Model 230 fine grinder with a 0.4mm Screen

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Hard Solid Surface material run through a Model 198 Hammer Mill with a 6mm screen. (SolidSurfaceHM)

Solid Surface Before	Solid Surface Before	Solid Surface After	Solid Surface After
Because the Solid Surface material is so hard, there is blowback. We ran this sample with the flow gate removed from the hammer mill feed tray. Solid surface is a man-made material usually composed of a combination of alumina trihydrate (ATH), acrylic, epoxy or polyester resins and pigments. It is most frequently used for seamless counter top installations. Click here for a video of Solid Surface (Gate). Click here for another video of Solid Surface (no Gate). Click here for another video of Solid Surface (no Gate).

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Hard Plastic Shotgun Shell Plastic run through a Model 198 Hammer Mill with a 10mm screen. (shotgunshellsHM)

Plastic Before	1 Gallon Before	1/3 Gallon Afterwards	Plastic Afterwards
Because the plastic shotgun shells are so hard, there is blowback. We ran this sample with the flow gate removed from the hammer mill feed tray. Hammer milling this plastic decreased the volume by over 65% from 1 gallon to 1/3 gallon. Click here for a video of hard plastic shotgun shells (Gate Open). Click here for another video of hard plastic shotgun shells (Gate Closed).

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1406 Lowater Road • Chippewa Falls, WI 54729 • (715) 726-3100

info@pelletmasters.com